Your Blue Line of Defense

Services

  • Wear Specialist

    servies icon Wear Specialist

    servies icon Wear Specialist

    You’ve got an ally!

    Wear-Concepts’ Wear Specialists are not referred to as “Outside Salesmen.” That’s because their first priority is you. Would they like to sell you something? Sure. But what they are providing are specific material flow solutions for your specific material flow problems. Think of Wear Specialists as the old time doctors that would make house calls.Only now the patient is your plant.

  • Field Services

    servies icon Field Services

    servies icon Field Services

    Field Services

    Wear-Concepts, Inc. leads the industry in field services with the facilities, experience, equipment, and technology that ensures results. Our MSHA Part 48 and OSHA 30 hr & 10 hr trained Field Service Crews will provide professional installation, maintenance, repairs, and emergency services at your location. Available 24 hours daily, 7 days a week, our crews are dedicated to quality and performance. At Wear-Con, we take pride in knowing that our work is our signature. That is something that we don’t take lightly. Our excellent safety ratings and years of field experience mean that we can provide the best solutions for even the most difficult wear problems. With projects completed worldwide, we are confident that our consistent quality and constant innovation will continue to top the industry

    By having one of Wear-Concepts Field Service Crews out to install WC90™ Ceramic Wear Tiles, you’ll be provided with the ultimate wear resistance for your most abrasive applications. Lasting at least 10 times longer than mild steel, WC90™Tiles increase production time by decreasing downtime. Wear-Con WC90™Tiles are installed by our Field Service Crews by means of welding, bolting, or securing with Wear-Con Premium Silicone, Cerami-Bond™ Tile Adhesive, or mortar. Depending on which tiles we install, they can provide resistance to wear in working temperatures as high as 1100°F. Wear-Con Field Services can install an array of standard and custom sizes, shapes, and thicknesses of WC90™ Tiles to fit your wear needs. We have you covered!

    Wear-Concepts is the exclusive distributor of Densit® in the western hemisphere. Our Field Service Crews can install Densit® in your plant with exceptional results. Wear-Con Densit® WearFlex™ and WearSpray Chemically Bonded Corundum-Ceramic wear resistant lining is a trowellable, one-component ready-mix wear compound combined with wear-resistant aggregates to provide a tough and long-lasting wear solution. WearFlex™ and WearSpray™ is applied by our Field Crews directly to an anchoring mesh in a variety of thicknesses to suit your needs, providing seamless graduation in lining thicknesses on almost any shape without vulnerable joints. Once our Field Crew is finished WearFlex™ or WearSpray™ can be used after just 24 hours of installation.

    Wear-Con Field Service Crews also install SHC800™ Wear Panels. The panels are cast from a preparatory blend of alloys with a hardness of 55 to 58 HRc and come in an array of sizes and thicknesses to fit your wear needs. SHC800™ Wear Panels are unsurpassed in abrasion, erosion, and corrosion resistance. Wear-Con SHC800™ are installed by Field Service Crews by bolting with Wear-Con Plow Bolts through the counter-sunk holes or plug welded with 309 - 310 Stainless Steel Rod. Wear-Con SHC800™ Panels provide maximum abrasion and impact resistance along with the ability to withstand temperatures up to 900°F. Once we install SHC800™ Panels, they will outlast alloy plate and perform to abrasion standards similar to ceramics. Have a Wear-Con Field Service Crew put the Blue to work for you.

    Our Field Service Crews have a slick solution for sticky problems, Wear-Con’s Industrial-Grade PGP190™ Black, PGP100™ White or PGP188™ Blue UHMW Polymer. They are a natural 100% virgin polymer that provides a lower coefficient of friction than glass along with flatness and thickness tolerance. Produced to provide higher wear and UV resistance, Wear-Con’s UHMW is perfect for applications involving wet, sticky, corrosive, and fine particles; and meets FDA standards for use in food contact applications. Wear-Con’s Field Service Crews install UHMW by securing it with Wear-Con Premium Silicone and/or bolting. UHMW provides 67 Shore D hardness; a 3,400 psi yield strength; tensile strength from 4,000 to 6,000 psi; a maximum service temperature of 180°F; and water absorption rated at ‘nil’. Now that’s SLICK!

    Wear-Con WC700Plus™ Chrome Carbide Wear Plate is a unique chromium carbide overlay on a mild steel base plate that can be installed by our Field Service Crews for areas with severe impact and abrasion. WC700Plus™ can be formed, rolled, and cut to your specific needs. We weld WC700Plus™ into place with a low hydrogen rod such as AWS spec. 7018 on the base metal, then we cover-pass at the overlay section with our 60 HRc hard surface VP 100 rod or we can bolt them into place with hard surfaced bolts. With higher chromium carbide content, WC700Plus™ plate provides extreme abrasion resistance with hardness from 60 to 64 HRc, along with the ability to withstand temperatures up to 1000°F. Wear-Con WC700Plus™ is available in an array of sizes and thicknesses for us to install to fit your wear needs.

  • Project Management

    servies icon Project Management

    servies icon Project Management

    The leadership you need, the service you deserve.

    The priceless combination of leadership and service is rare indeed. That’s exactly what Wear-Concepts offers you with their experienced Project Management Services: leadership to direct your crew on sight to a whole new level of performance and the service that respectfully owns your wear problem.

  • Shop Fabrication

    servies icon Shop Fabrication

    servies icon Shop Fabrication

    Wear- Concepts is a major fabricator of replacement parts for several industries. With our knowledgeable Wear Specialists, our experienced Engineering Department and our state of the art Production Shop, there is almost no limit as to what we can fabricate. Wear-Con only uses the finest materials to build your parts. WC700Plus™ , MirAClad ™ , FeatherClad ™ , DiamondClad™, INERTIA™ Wear Plates, WC90™ Ceramics, Densit™, RubberLine™ and Rampart™ are just a few of the high quality products that we use to create Fabrications that will outlast what you are currently using. Wear-Con Fabrications will work for you!

  • Plasma Cutting

    servies icon Plasma Cutting

    servies icon Plasma Cutting

    You Can Turn Precision Cutting Into PROFITS!

    The key to increasing profits is providing a quality product that sets you apart from your competition at a reasonable price. Wear-Con’s precision plasma cutting services can be part of that key. With local service and standards beyond compare, we deliver results. Our high definition plasma cutting services can make a variety of cuts in material up to 3” thick.

  • Roll Mill Rebuilding

    servies icon Roll Mill Rebuilding

    servies icon Roll Mill Rebuilding

    Features and Benifits

    Wear-con Mill Rolls use a unique cromium carbide overlay on a cast steel base designed for sever impact abrasion, and crushing. Mill Rolls can be made to order or your worn rollers can be relined with our chrome carbide overlay depending on your specific needs. Rebuilding a Moll Roll will cost about half of what buying a new one does. But not all Mill Rolls are Created Equal. Every Mill Roll we rebuild uses the highest quality chrome carbide wire in the overlay process. Our detailed preparation sets the final product apart from all others. "It's all about the angle of the dangle." Our engineers painstakingly research to make sure that the slope of the bowl matches the pinch of the roll.

    Technical Specifications

    With higher chromium carbide content, Wear-Con Mill Rolls provide extreme abrasion resistance with hardness from 60 to 64 HRc, along with the ability to withstand temperatures up to 1000℉.

    Sizes

    Wear-Con Mill Rolls are available in variety of dimensions and sizes to fit your wear needs.

  • Engineering

    servies icon Engineering

    servies icon Engineering

    Your problems are complex

    Wear-Concepts’ Engineering Service understands. Our engineering department is professional, knowledgeable; And innovative; and will work to reduce your downtime and increase your profits. 

  • Metal Testing

    servies icon Metal Testing

    servies icon Metal Testing

    What is your metal made of

    Not all metals are created equal. Depending on the composition, metallurgy can vary greatly. PMI (Positive Material Identification) is critical in making sure the right metal is in place in your facility to prevent production failure. 

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